Case Studies

Kurita America’s EZ Feed System Improves Tire Manufacturing Plant Safety and Chemical Control

A tire manufacturer in the southern United States was facing issues in their eight water baths that are used to cool the rubber after it has been extruded. The water chemistry in the baths must be maintained within the machine and equipment standards (MES), so that the finished rubber maintains its strength. Historically, the manufacturer had been trying to maintain these parameters manually, which presented challenges [...]

Meat Processing Plant Saves $35,000 Annually with Kurita’s Cetamine® E Series for Cooling Water

A meat processing plant in Texas was using traditional cooling water treatment technology to control deposits and corrosion in their critical evaporative condenser system. After years of poor control of the existing water treatment program, the plant personnel observed scale formation. Calcium carbonate had accumulated on the heat exchange surfaces. This put a strain on the cooling system, which impacted plant [...]

Kurita’s Cetamine Success at Renewable Energy StartUp

A biofuels plant in the midwestern United States was starting up with a traditional, 120 million gallons per year (MGY) design for a new plant. Kurita bid on the start-up plant, proposing Cetamine® in conjunction with a caustic alkalinity booster. The plant was pre-qualified for Cetamine use. Cetamine is part of Kurita’s creating shared value (CSV) product line that benefits the [...]

Adhesive Manufacturer Saves $50,000 per Year with Kurita’s DReeM Polymer for Boilers

An adhesives manufacturer, a Kurita customer of over 10 years, utilizes three water tube boilers for its steam supply and produces 85,000 pounds an hour of steam. The make-up water for steam generation is prepared using a reverse osmosis (RO) system followed by sodium zeolite softening. Since the city’s makeup water can contain calcium levels that are hundred times higher than what is accepted for [...]

Distillery Saves over 500,000 Proof Gallons per Year with Kurita’s ProClean 815

A large distillery in Kentucky had been working with Kurita for approximately eight months and was producing about 8.7 million proof gallons of distilled spirits annually. Fouling is expected in a distillery due to high mineral content of a plant’s water supply. This particular distillery was facing fouling in the evaporators because of high concentrated mash solids and high temperatures in the evaporators, [...]

HMO Technology Used in Midwest to Reduce Waste

A city in the midwestern United States needed a new groundwater treatment system to replace an aging system that relied on reverse osmosis (RO) to remove radium, a primary drinking water contaminant. This project used a design-build, collaborative delivery approach, and Tonka Water, a Kurita brand, partnered with a consulting engineer and a local contractor to help design a high-efficiency system that met the [...]

University Removes Legionella through Kurita America's Monochloramine Solution

For the past five years, Kurita America has been partnering with a major university on the east coast of the United States for their water treatment needs. Due to COVID-19 , the university was facing a heightened Legionella risk after a year and a half shutdown of the campus. Because of remote learning during the pandemic, many of the buildings were not in use, specifically without the water being circulated. The [...]

Kurita America's Bioaugmentation Program Re-Balances Wastewater System

As featured in Water Technology Online.

A food processing facility in the Upper Midwest was experiencing an upset due to a breakdown in their process equipment and production changes, which allowed for a high level of fats, oils, and grease (FOG ) to pass into their waste stream. The additional FOG that was discharged into the aeration basin was not sufficiently removed during the primary treatment. The increased loading to the aeration system put a [...]

A Holistic Water Examination: Sartori Cheese's Comprehensive Assessment Results in Reduced Water and Waste Costs

Sartori Cheese, a Wisconsin-based world-class cheese producer known for their SarVecchio® Parmesan and BellaVitano® cheeses, collaborated with Kurita to take a proactive approach to review Sartori’s water consumption, production, cleaning practices, and wastewater discharge at their production facility in Antigo, Wisconsin. Through the comprehensive assessment and in alignment with the [...]

California University Reduces Water Consumption Through Blowdown Reuse

Severe drought inspired a southern California university to explore their water use and to implement aggressive sustainability goals. Treatment and reuse of cooling tower blowdown water was instrumental in their water action plan, and Kurita America has played a key role in this effort. Southern California is population-dense and water-scarce. Although the bottom two-thirds of the state accounts for 80 percent of [...]

Suspended Solids Removed by Basin Sweep

At an ammonia production facility located in rural Nebraska with surrounding cornfields and gravel roads through the facility, the cooling tower collected high amounts of solids and silt through the natural air scrubbing of the system. These suspended solids circulated through the cooling system and accumulate over time. No filtration system had been installed to remove these suspended solids, thus the number of [...]

Successful Plant Startup with FDA Approved Cetamine Boiler Technology

A new Midwest dry-mill ethanol plant needed a complete boiler treatment program in place for the initial startup. The facility required a safe and FDA-approved product for potential contact in Distillers’ Dried Grains with Solubles (DDGS) used in animal feed and corn oil. Using efficient chemical feeds with minimal operational maintenance was priority. Additionally, this facility's two boilers had sustaining [...]